Intended for packaging any moderately dusty free-running products as cereals, animal feed, pellets, pasta, grains, and the like. Works with polypropylene film. The machine allows producing large packages due to the width of the film which is set to 550 millimeters.
Productivity is up to 150 packages per minute. Inpac-Ultra is a continuous automated operation due to the action of the roll welding device. A new roll of film is welded to the one that ends, while the machine continues to work.
This is a high-performance machine which the same high-speed dosing module is selected for. For example, a multi-head MDVK weigher.
The machine is equipped with additional nodes depending on the customer's goals. You choose only the components that are needed for packaging your products.
If necessary, the machine can be reconfigured for other products: the length of the package is set from the digital operator, and the package width change can be made by changing the forming node.
A four-sided forming unit that makes heat-sealed packages with welding faces, as for packages with ground coffee can be put on this machine.
Specifications:
Easy-to-manage. Anyone can operate the machine, there is no need to have a technical education or special skills. The operator controls the operation of the machine, adjusts the hardware components, enters and saves the settings using the Japanese OMRON touch-screen switch.
It is configured for a specific product. Additional nodes for creating finished packaging:
Customer's goals
Additional node
For dusting products
Aspiration system
For the “Gusset” type packages formation
Flat bottom forming device
Date print on the package
Thermal transfer printer
To pack products in color patterned films
Eye mark sensors
To print barcodes and information on the package
Laser programmable printer
To change the width of the package
Additional formative node
An auto-tracking system that ensures perfect repeatability of packages is provided to control the departure of packages from the collar. This system is necessary if you are packing in bags with a picture.
The machine is equipped with an anti-tuck device that smoothes the seams and makes them even, without pinching. This is important if you are packing, for example, chips.
Also in the basic configuration there is a roll welding module for very fast change of an empty roll to a new one.
Automation features. The production of packages can be fully automated to produce more packages or reduce the staff to one or two people. In this regard, the machine is connected to the feeding and diverting conveyors:
● feeding belt conveyor automatically delivers the product to the packaging complex,
● diverting conveyor moves the finished packages to the sorting table or the next packaging machine.
If you want to produce a new bulk product, you will not need to look for another packaging machine. It is enough to change additional nodes and set new packaging parameters in the control panel.
Operating principle. The film is pulled out of the roll through the belt gear, after which the forming tube gives it a cylindrical shape. The product from the dosing machine enters the film, and the drive mechanism of the welding units welds and cuts off the finished package.
One cycle — one product package. The correct sequence of steps is monitored by the cycle sensor and software.
All equipment is fully electro-mechanical, without the use of pneumatic systems, so there is no need to spend money on the compressor. Equipment controller is Japanese OMRON switch.
Description
If necessary, the machine can be reconfigured for other products: the length of the package is set from the digital operator, and the package width change can be made by changing the forming node.
A four-sided forming unit that makes heat-sealed packages with welding faces, as for packages with ground coffee can be put on this machine.
Specifications:
Easy-to-manage. Anyone can operate the machine, there is no need to have a technical education or special skills. The operator controls the operation of the machine, adjusts the hardware components, enters and saves the settings using the Japanese OMRON touch-screen switch.
It is configured for a specific product. Additional nodes for creating finished packaging:
Customer's goals
Additional node
For dusting products
Aspiration system
For the “Gusset” type packages formation
Flat bottom forming device
Date print on the package
Thermal transfer printer
To pack products in color patterned films
Eye mark sensors
To print barcodes and information on the package
Laser programmable printer
To change the width of the package
Additional formative node
An auto-tracking system that ensures perfect repeatability of packages is provided to control the departure of packages from the collar. This system is necessary if you are packing in bags with a picture.
The machine is equipped with an anti-tuck device that smoothes the seams and makes them even, without pinching. This is important if you are packing, for example, chips.
Also in the basic configuration there is a roll welding module for very fast change of an empty roll to a new one.
Automation features. The production of packages can be fully automated to produce more packages or reduce the staff to one or two people. In this regard, the machine is connected to the feeding and diverting conveyors:
● feeding belt conveyor automatically delivers the product to the packaging complex,
● diverting conveyor moves the finished packages to the sorting table or the next packaging machine.
If you want to produce a new bulk product, you will not need to look for another packaging machine. It is enough to change additional nodes and set new packaging parameters in the control panel.
Operating principle. The film is pulled out of the roll through the belt gear, after which the forming tube gives it a cylindrical shape. The product from the dosing machine enters the film, and the drive mechanism of the welding units welds and cuts off the finished package.
One cycle — one product package. The correct sequence of steps is monitored by the cycle sensor and software.
All equipment is fully electro-mechanical, without the use of pneumatic systems, so there is no need to spend money on the compressor. Equipment controller is Japanese OMRON switch.
Characteristics
| Productivity, pack /min | up to 150 |
|---|---|
| Packing material | polypropylene, comb |
| Film thickness, microns | from 25 to 90 |
| The maximum width of the film roll, mm | up to 370 |
| Minimum film roll width, mm | from 205 |
| Diameter of a roll of a film, mm, no more | 350 |
| Weight of a roll, kg, no more | 35 |
| Package Dimensions: | |
| Length | up to 850 |
| Width | from 90 to 170 |
| Number of memorized programs, pcs | 30 |
| Film unwinding drive | Asynchronous gear motor |
| Film drive | Servo motor |
| Longitudinal welding drive | Pneumatic cylinder |
| Transverse welding drive | Servo motor |
| Supply voltage | 380 V, 50 Hz, 3 kW |
| Power consumption kW | 3 |
| Air consumption, liter / min. | 3 liter per cycle |
| Air pressure, Mpa | 0,6 |
| Noise level, dB, no more | 75 |
| Type of photoelectric positioner | optical encoder |
| Type of dispenser | any |
| Type of device for printing | thermal, thermal transfer, jet |
| Body material | structural steel |
| Contact surface material | Food approved materials |
| Overall dimensions, mm | 1500x2000x2200 |
| Weight, kg | up to 650 |
Доставка осуществляется несколькими способами: 1) Заказчик самостоятельно забирает оборудование и груз едет от точки «А» до точки «Б»2) Мы доставляем оборудование до терминала транспортной компании, которую выбрал заказчик в Казани - осуществляется нашими силами (собственный автотранспорт).3) Срочные небольшие грузы (например, запчасти), в этом случае прибегаем к помощи авиаперевозок.4) Четвертый способ «смешанный», когда оборудование может ехать сначала автотранспортом, далее ЖД перевозка, и после доставка речным транспортом. Отправка груза, в основном, осуществляется транспортной компанией ПЭК, мелкие посылки - через СДЭКСроки доставки груза уточняйте у своего менеджера. В среднем, доставка осуществляется от 2 до 5 дней, дальние направления – от 1 недели. Оплата: 1) Оплачивается доставка, после этого ООО "Интеграл Плюс" по договору с транспортной компанией оплачивает выставленный счёт;2) Оплата напрямую ТК по счёту.
Гарантия на 1 год. После покупки оборудования вы получаете гарантию на 1 год. Она включает в себя: - онлайн-консультации по пуско-наладке и отладке всех процессов; - доставку запчастей и ремонт за наш счет при необходимости;- решение всех вопросов, связанных с бесперебойной и продуктивной работой оборудования. Гарантия на 2 года. Для того, чтобы получить заводскую гаратнию на 2 года, необходимо провести пуско-наладочные работы. Гарантия на 3 года. Расширенную гарантию на 3 года можно приобрести за отдельную плату.
